Recently I decided I should probably backup my PC properly, after a hard drive died. I had a PC3500G (small low power VIA c7) motherboard lying around, and 2x1TB and 1x500GB HDs, so I thought I could bodge a NAS together from it.
The PC3500G only has 2 SATA ports, so I grabbed a bargain RocketRAID 640 off ebay. It didn't work with the PC3500G . So I swapped the motherboard with an ConRoe1333-DVI/H motherboard and Core2Duo E6750 I also had lying around (pc parts seem to accumulate easily, don't they?). It has 4 SATA ports so the RocketRAID 640 was rehomed in my brother's PC which just happened to have a RAID card die.
The case I'm using is a really cheap nasty thing from eBuyer. It's only got 2 HD bays, so I found a 2 bay HD thing which was lying around (I don't even know where this came from), removed the optical drive bay, drilled a hole in the case, and screwed it in.
You'll notice that the case fan has also been bodged on. This is because I've only got 1 fan that's the correct size, and it's still too loud for me even after 5V volt modding it. The PC3500G didn't have onboard gigabit ethernet, so when I was trying that out, there was a PCI-X gigabit ethernet card in a PCI slot, PCI-Ex4 RAID card in a PCI-Ex16 slot, and combined with the other bodges it looked ridiculous.
Because the hard drives are different sizes I couldn't really do RAID. A bit of googling revealed unRAID, greyhole, flexraid and windows home server drive extender which all let you pool HDs and have redundancy, like RAID but not. unRAID is only free for 3 hard drives, and I want to add a fourth soon, replacing the 500GB with 2x1.5TB. Greyhole and flexraid I tried, but they were too lacking in documentation so I gave up with them. You can download a 30 day trial of windows home server from microsoft, which I did. And after an extremely long install with a billion reboots, it's suprisingly really easy to use and works well. It automatically combined my drives into 1, and turning on folder duplication is one click.
I've underclocked the E6750 to about 1.8GHz, and now the system isn't using up much more power than the PC3500G. At idle, after the hard drives have spun down, it's only using about 55W, which isn't bad.
Was it worth the effort? I probably should have just added the drives to my desktop. But if you do want to bodge some sort of NAS thing together and you have differently sized HDs, at the moment WHS is probably the only choice. This will change soon as explained at: http://www.crunchgear.com/2011/02/21...rive-extender/