Originally Posted by
jonnyGURU
You're absolutely correct. And that's a reason why we still use Japanese caps on the primary. If we know we're going to be at spec, or sometimes beyond spec, we don't want to rely solely on a paper specification. But since the secondary capacitors are so far from working any where near spec, they have a calculated life of almost 15 years in nearly every application. That gives one a lot of wiggle room for not being dead on the specs. But a lot of QC relies on the factory building the PSU rather than the actual cap manufacturer. At the factory, between the warehouse and assembly lines, there is a QC department that tests random samples from each batch and make sure they are within a predetermined tolerance. If a cap fails, the batch fails and they are not used.